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Ceramic Fiber Module in Nairobi Kenya

Ceramic Fiber Module in Nairobi Kenya

Ceramic Fiber Module is made from the corresponding ceramic fiber material acupuncture blanket processed in dedicated machines according to fiber component structure and size. In the process, a certain proportion of compression is maintained, in order to ensure modules expand to the different directions after completion of ceramic fiber folded module wall lining, to create mutual extrusion among modules and form a seamless whole unit. Ceramic fiber folded modules are directly fixed in industrial furnaces furnace shell plate by various anchorage.

A Ceramic Fiber Module is an effective solution to high-temperature insulation because it can be used for

Industrial Heaters, Boilers, Incinerators, Kilns, Furnaces, etc.

Our module is an accordion-folded blanket ceramic fiber module that uses either 304SS or 310SS hardware and anchoring systems. The Ceramic Fiber modules are manufactured in two grades of ceramic fiber blanket:

  1. HP (high purity) grade
  2. HZ (zirconia) grade

These modules are available in standard thicknesses from 6 inches to 12 inches and in 128 kg/m3 (8 pcf) and 160 kg/m3 (10 pcf) densities.

Description

Download Technical Data

Ceramic Fiber Module is made from the corresponding ceramic fiber material acupuncture blanket processed in dedicated machines according to fiber component structure and size. In the process, a certain proportion of compression is maintained, in order to ensure modules expand to the different directions after completion of ceramic fiber folded module wall lining, to create mutual extrusion among modules and form a seamless whole unit. Ceramic fiber folded modules are directly fixed in industrial furnaces furnace shell plate by various anchorage.

A Ceramic Fiber Module is an effective solution to high-temperature insulation because it can be used for

Industrial Heaters, Boilers, Incinerators, Kilns, Furnaces etc.

Our module is an accordion-folded blanket ceramic fiber module that uses either 304SS or 310SS hardware and anchoring systems. The Ceramic Fiber modules are manufactured in two grades of ceramic fiber blanket:

  1. HP (high purity) grade
  2. HZ (zirconia) grade

These modules are available in standard thicknesses from 6 inches to 12 inches and in 128 kg/m3 (8 pcf) and 160 kg/m3 (10 pcf) densities.

Characteristics

Characteristics of Ceramic Fiber Modules:

  • Excellent chemical stability and thermal stability;
  • Low thermal conductivity,
  • Low thermal capacity;
  • Supporting both soldiers-march-based arrangement and assembly-based arrangement with the help of anchor in various forms in the back of the module
  • Module will squeeze with each another in different directions after unbinding, to produce no gap;
  • Elastic fiber blanket resists to external mechanical forces;
  • Fiber blanket’s elasticity can compensate for the deformation of furnace shell, so that no gap is generated between modules;
  • Light weight, and absorbing less heat as insulation materials;
  • Low thermal conductivity brings strong energy-saving effects;

 

  • Able to withstand any thermal shock;
  • Lining need no drying or curing, ready to use immediately after installation;
  • Anchoring system is far away from hot surface of component, to allow metal anchor member to be in a relatively low temperature

Technical Data

Download Technical Data

Technical Data of Ceramic Fiber Module:

 

Types of Product by Classified by Temperature

1050

common Ceramic Fiber

Module

1260 STD

Ceramic Fiber Module

1260 HP

Ceramic Fiber Module

 

1400 Ceramic Fiber Module

1450 HZ

Ceramic Fiber Module

Operation Temp℃ 950℃(17

42℉)

1050℃(1

922℉)

1100℃(2012

℉)

1200℃(2192℉

)

1350℃(2

462℉)

Density(kg/m3) 190-220
Permanent Linear Change in Heating

(%)

950℃x24

h≤-3

1050℃x2

4h≤-3

1100℃x24h

≤-3

1200℃x24h≤-

3

1350℃x

24h≤-3

 

 

Chemical Composition

Al2O3(%) 44 46 47-49 52-55 39-40
Al2O3+SiO2(%) ≥96 ≥97 ≥99 ≥99 82-84
ZrO2(%) 15-17
Al2O3+SiO2+ZrO2(%) ≥99
Fe2O3(%) ≤1.0 ≤0.8 ≤0.2 ≤0.2 ≤0.2
Na2O+K2O(%) ≤0.4 ≤0.3 ≤0.2 ≤0.2 ≤0.2

Applications

Typical Applications of Ceramic Fiber Modules:

  • All kinds of industrial furnace and heating device linings for metallurgy, machinery, construction materials, petrochemicals, non-ferrous metal industries.
  • High-temperature insulation for different kinds of industrial furnaces.
  • High-temperature insulation for tunnel kilns.
  • Incinerator insulation.
  • Boiler high-temperature insulation
  • Industrial heaters
  • Reformers

MSDS

Material Safety Data Sheet (MSDS)

Download MSDS

CERAMIC FIBER PRODUCTS

MATERIAL SAFETY DATA SHEET (MSDS)

1. CHEMICAL PRODUCT

Product Group: REFRACTORY CERAMIC FIBER PRODUCT

Chemical Name:            VITREOUS ALUMINOSILICATE FIBER

Synonyms:                            RCF, ceramic fiber, synthetic vitreous fiber (SVF), man-made vitreous fiber (MMVF), man-made mineral fiber (MMMF)

CAS Number:            142844-00-6

Chemical Family:     Inorganic, Amorphous Glass Fiber, RCF (Refractory Ceramic Fiber)

General Use:             A high-temperature insulating material

2.COMPOSITION / INFORMATION ON INGREDIENTS

COMPONENTS

Refractories, Fibers, Aluminosilicate

3.HAZARDS IDENTIFICATION

EMERGENCY OVERVIEW

WARNING!

POSSIBLE CANCER HAZARD BY INHALATION.

CHRONIC EFFECT

There has been no increased incidence of respiratory disease in studies examining occupationally exposed workers. In animal studies, long term laboratory exposure to doses hundreds of times higher than normal occupational exposures has produced fibrosis, lung cancer and mesothelioma in rats or hamsters. The fibers used in those studies were specially sized to maximize rodent respirability.

 OTHER POTENTIAL EFFECTS

TARGET ORGANS:

Respiratory Tract (nose and throat), Eyes, Skin

RESPIRATORY TRACT (nose and throat) IRRITATION:

If inhaled in sufficient quantity, may cause temporary, mild mechanical irritation to respiratory tract. Symptoms may include scratchiness of the nose or throat, cough or chest discomfort.

EYE IRRITATION:

May cause temporary, mild mechanical irritation. Fibers may be abrasive; prolonged contact may cause damage to the outer surface of the eye.

SKIN IRRITATION:

May cause temporary, mild mechanical irritation. Exposure may also result in inflammation, rash or itching.

GASTROINTESTINAL IRRITATION:

Unlikely route of exposure.

MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE:

Pre-existing medical conditions, including dermatitis, asthma or chronic lung disease may be aggravated by exposure; individuals who have a history of allergies may experience greater amounts of skin and respiratory irritation. Although studies, involving occupationally exposed workers, have not identified any increased incidence of respiratory disease, results from animal testing have been used as the basis for hazard classification. In each of the following cases, the conclusions are qualitative only and do not rest upon any quantitative analysis suggesting that the hazard actually may occur at current occupational exposure levels.

4.FIRST AID MEASURES

RESPIRATORY TRACT (nose and throat) IRRITATION:

If respiratory tract irritation develops, move the person to a dust free location. See Section 8 for additional measures to reduce or eliminate exposure.

EYE IRRITATION:

If eyes become irritated, flush immediately with large amounts of lukewarm water for at least 15 minutes. Eyelids should be held away from the eyeball to ensure thorough rinsing. Do not rub eyes.

GASTROINTESTINAL IRRITATION:

If gastrointestinal tract irritation develops, move the person to a dust free environment.

NOTES TO PHYSICIANS:

Skin and respiratory effects are the result of temporary, mild mechanical irritation; fiber exposure does not result in allergic manifestations.

5.HANDLING AND STORAGE

STORAGE

Store in original container in a dry area. Keep container closed when not in use.

HANDLING

Handle ceramic fiber carefully. Limit use of power tools unless in conjunction with local exhaust. Use hand tools whenever possible. Frequently clean the work area with HEPA filtered vacuum or wet sweeping to minimize the accumulation of debris. Do not use compressed air for clean-up.

EMPTY CONTAINERS

Product packaging with plastic & carton. Does not have any effect on the container.

6.DISPOSAL CONSIDERATIONS

WASTE MANAGEMENT

To prevent waste materials from becoming airborne during waste storage, transportation and disposal, a covered container or plastic bagging is recommended.

7.ECOLOGICAL INFORMATION

No ecological concerns have been identified.

8.TOXICOLOGICAL INFORMATION

HEALTH DATA SUMMARY

Epidemiological studies of RCF production workers have indicated no increased incidence of respiratory disease nor other significant health effects. In animal studies, long-term, high-dose inhalation exposure resulted in the development of respiratory disease in rats and hamsters.

EPIDEMIOLOGY

The University of Cincinnati is conducting an ongoing epidemiologic investigation. The evidence obtained from employees in U. S. RCF manufacturing facilities is as follows:

1)       There is no evidence of any fibrotic lung disease (interstitial fibrosis) from evaluations of chest X-rays.

2)       There is no evidence of an elevated incidence of lung disease among RCF manufacturing employees.

3)       In early studies, an apparent statistical “trend” was observed, in the exposed population, between RCF exposure duration and some measures of lung function. The observations were clinically insignificant. If these observations were made on an individual employee, the results would be interpreted as being within the normal (predicted) respiratory range. A more recent longitudinal study of employees with 5 or more pulmonary function tests found that there was no effect on lung function associated with RCF production experience. Initial data (circa 1987) seemed to indicate an interactive effect between smoking and RCF exposure; more recent data, however, found no interactive effect. Nevertheless, to promote good health, RCF employees are still actively encouraged not to smoke.

4)       Pleural plaques (thickening along the chest wall) have been observed in a small number of RCF employees. Some studies appear to show a relationship between the occurrence of pleural plaques on chest radiographs and the following variables: (a) years since RCF production hire date; (b) duration of RCF production employment; and (c) cumulative RCF exposure. The best evidence to date indicates that pleural plaques are a marker of exposure only. Pleural plaques are not associated with pulmonary impairment. The pathogenesis of pleural plaques remains incompletely understood; however, the mechanism appears to be an inflammatory response caused by inhaled fibers.

TOXICOLOGY

A number of toxicological studies designed to identify any potential health effects from RCF exposure have been completed. In one study, conducted by the Research and Consulting Company, (Geneva, Switzerland), rats and hamsters were exposed to 30 mg/m³ (about 200 fibers/cc) of specially-prepared RCF for 6 hours/day, 5 days/week, for up to 24 months. In rats, a statistically significant increase in lung tumors was observed; two mesotheliomas (cancer of the pleural lining between the chest wall and lung) were also identified. Hamsters did not develop lung tumors; however, interstitial fibrosis and mesothelioma was found. Some, in the scientific community, have concluded that the “maximum tolerated dose” was exceeded and that significant particle contamination was a confounding issue; therefore, these study findings may not represent.

NOTE: Data are average results of test conducted under standard procedures and are subject to variation. Results should not be used for specification purposes.

The information, recommendations and opinions set forth herein are offered solely for your consideration, inquiry and verification, and are not, in part or total, to be construed as constituting a warrant or representation for which we assume legal responsibility. Nothing contained herein is to be interpreted as authorization to practice patented invention without a license.

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