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Ceramic Fiber Bulk in Nairobi Kenya

Ceramic Fiber Bulk in Nairobi Kenya

Ceramic fiber bulk is made by the melted raw materials at high temperature through resistance furnace, before being blown or spun into fiber. As a neutral and acidic material, except reaction with the strong acid-alkali, ceramic fiber won’t be eroded by other weak alkali, weak acids, or water, oil, steam, or be infiltrated with lead, aluminum or copper, featuring excellent flexibility and elasticity.

Description

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Ceramic fiber bulk is made by the melted raw materials at high temperature through resistance furnace, before being blown or spun into fiber. As a neutral and acidic material, except reaction with the strong acid-alkali, ceramic fiber won’t be eroded by other weak alkali, weak acids, or water, oil, steam, or be infiltrated with lead, aluminum or copper, featuring excellent flexibility and elasticity.

Classification of Ceramic Fiber Bulk

1050 common ceramic fiber bulk

1260 STD ceramic fiber bulk

1260 HP ceramic fiber bulk

1400 ceramic fiber bulk

1400 HA ceramic fiber bulk

1450 HZ ceramic fiber bulk.

Ceramic Fiber Blown Bulk: Ceramic Fiber Blown Bulk is made through being blown into ceramic bulk fiber, without secondary processing and heat treatment.

Ceramic Fiber Spun Bulk: Ceramic Fiber Spun Bulk is made through being spun into ceramic bulk fiber, without secondary processing and heat treatment.

Ceramic chopped fiber bulk: Ceramic chopped fiber bulk is made by chopping the ceramic fiber spun bulk, it is an ideal material for making ceramic fiber board and ceramic fiber paper.

Ceramic Fiber Textile Bulk: Ceramic Fiber Textile is made from standard ceramic fiber spun bulk through a special process, to deliver uniform diameter and high spinnability of fiber cotton, as one of ideal raw material for the production of textiles.

Grain Ceramic Fiber bulk: Grain Ceramic Fiber is made from standard ceramic fiber spun bulk through slag-removal and shearing processes, and secondary processing, as one of ideal raw material for production of wet products, to help to improve product quality.

Characteristics

Characteristics of Ceramic Fiber Bulk:

  • Low heat capacity and low thermal conductivity;
  • Excellent chemical stability;
  • Excellent thermal stability,
  • resistance to pulverization at high temperature;
  • With no binders or corrosive substances;
  • Excellent sound absorption

Technical Data

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Technical Data of Ceramic Fiber Bulk:

 

Item

1050 Ceramic chopped Fiber

bulk

1260 STD Ceramic Chopped Fiber

Bulk

 

1260 HP Ceramic Chopped Fiber Bulk

1450 HZ Ceramic Chopped Fiber

Bulk

Density 2.73g/cm3 2.67g/cm3
Mean Fiber Diameter(µm)  

3.0-5.0

Slay Ball Content(22%)  

≤22

 

≤22

 

≤20

 

≤18

 

 

 

 

Chemical  Composition

Al2O3(%) ≥44 ≥45 ≥45 ≥36
SiO2 (%) ≥52 ≥52 ≥54 ≥48
ZrO2(%) ≥15
Fe2O3(%) ≤1.0 ≤0.8 ≤0.2 ≤0.1
Al2O3+SiO 2(%)  

≥96

 

≥97

 

≥99

 

Al2O3+SiO 2+ZrO2(%)  

 

 

 

99

Packing Braided Bag

Applications

Typical Applications of Ceramic Fiber Bulk:

  • Raw material for fiber blanket, board products;
  • Raw material for fiber textile products;
  • Fillings for wall lining gap in high temperature furnace, heating device;
  • Raw material wet processed products;
  • Fiber spraying;
  • Castables;
  • Raw material for coatings;
  • Insulation fillings for corner and complex space.

MSDS

Material Safety Data Sheet (MSDS)

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CERAMIC FIBER PRODUCTS

MATERIAL SAFETY DATA SHEET (MSDS)

1. CHEMICAL PRODUCT

Product Group: REFRACTORY CERAMIC FIBER PRODUCT

Chemical Name:            VITREOUS ALUMINOSILICATE FIBER

Synonyms:                            RCF, ceramic fiber, synthetic vitreous fiber (SVF), man-made vitreous fiber (MMVF), man-made mineral fiber (MMMF)

CAS Number:            142844-00-6

Chemical Family:     Inorganic, Amorphous Glass Fiber, RCF (Refractory Ceramic Fiber)

General Use:             A high-temperature insulating material

2.COMPOSITION / INFORMATION ON INGREDIENTS

COMPONENTS

Refractories, Fibers, Aluminosilicate

3.HAZARDS IDENTIFICATION

EMERGENCY OVERVIEW

WARNING!

POSSIBLE CANCER HAZARD BY INHALATION.

CHRONIC EFFECT

There has been no increased incidence of respiratory disease in studies examining occupationally exposed workers. In animal studies, long term laboratory exposure to doses hundreds of times higher than normal occupational exposures has produced fibrosis, lung cancer and mesothelioma in rats or hamsters. The fibers used in those studies were specially sized to maximize rodent respirability.

 OTHER POTENTIAL EFFECTS

TARGET ORGANS:

Respiratory Tract (nose and throat), Eyes, Skin

RESPIRATORY TRACT (nose and throat) IRRITATION:

If inhaled in sufficient quantity, may cause temporary, mild mechanical irritation to respiratory tract. Symptoms may include scratchiness of the nose or throat, cough or chest discomfort.

EYE IRRITATION:

May cause temporary, mild mechanical irritation. Fibers may be abrasive; prolonged contact may cause damage to the outer surface of the eye.

SKIN IRRITATION:

May cause temporary, mild mechanical irritation. Exposure may also result in inflammation, rash or itching.

GASTROINTESTINAL IRRITATION:

Unlikely route of exposure.

MEDICAL CONDITIONS AGGRAVATED BY EXPOSURE:

Pre-existing medical conditions, including dermatitis, asthma or chronic lung disease may be aggravated by exposure; individuals who have a history of allergies may experience greater amounts of skin and respiratory irritation. Although studies, involving occupationally exposed workers, have not identified any increased incidence of respiratory disease, results from animal testing have been used as the basis for hazard classification. In each of the following cases, the conclusions are qualitative only and do not rest upon any quantitative analysis suggesting that the hazard actually may occur at current occupational exposure levels.

4.FIRST AID MEASURES

RESPIRATORY TRACT (nose and throat) IRRITATION:

If respiratory tract irritation develops, move the person to a dust free location. See Section 8 for additional measures to reduce or eliminate exposure.

EYE IRRITATION:

If eyes become irritated, flush immediately with large amounts of lukewarm water for at least 15 minutes. Eyelids should be held away from the eyeball to ensure thorough rinsing. Do not rub eyes.

GASTROINTESTINAL IRRITATION:

If gastrointestinal tract irritation develops, move the person to a dust free environment.

NOTES TO PHYSICIANS:

Skin and respiratory effects are the result of temporary, mild mechanical irritation; fiber exposure does not result in allergic manifestations.

5.HANDLING AND STORAGE

STORAGE

Store in original container in a dry area. Keep container closed when not in use.

HANDLING

Handle ceramic fiber carefully. Limit use of power tools unless in conjunction with local exhaust. Use hand tools whenever possible. Frequently clean the work area with HEPA filtered vacuum or wet sweeping to minimize the accumulation of debris. Do not use compressed air for clean-up.

EMPTY CONTAINERS

Product packaging with plastic & carton. Does not have any effect on the container.

6.DISPOSAL CONSIDERATIONS

WASTE MANAGEMENT

To prevent waste materials from becoming airborne during waste storage, transportation and disposal, a covered container or plastic bagging is recommended.

7.ECOLOGICAL INFORMATION

No ecological concerns have been identified.

8.TOXICOLOGICAL INFORMATION

HEALTH DATA SUMMARY

Epidemiological studies of RCF production workers have indicated no increased incidence of respiratory disease nor other significant health effects. In animal studies, long-term, high-dose inhalation exposure resulted in the development of respiratory disease in rats and hamsters.

EPIDEMIOLOGY

The University of Cincinnati is conducting an ongoing epidemiologic investigation. The evidence obtained from employees in U. S. RCF manufacturing facilities is as follows:

1)       There is no evidence of any fibrotic lung disease (interstitial fibrosis) from evaluations of chest X-rays.

2)       There is no evidence of an elevated incidence of lung disease among RCF manufacturing employees.

3)       In early studies, an apparent statistical “trend” was observed, in the exposed population, between RCF exposure duration and some measures of lung function. The observations were clinically insignificant. If these observations were made on an individual employee, the results would be interpreted as being within the normal (predicted) respiratory range. A more recent longitudinal study of employees with 5 or more pulmonary function tests found that there was no effect on lung function associated with RCF production experience. Initial data (circa 1987) seemed to indicate an interactive effect between smoking and RCF exposure; more recent data, however, found no interactive effect. Nevertheless, to promote good health, RCF employees are still actively encouraged not to smoke.

4)       Pleural plaques (thickening along the chest wall) have been observed in a small number of RCF employees. Some studies appear to show a relationship between the occurrence of pleural plaques on chest radiographs and the following variables: (a) years since RCF production hire date; (b) duration of RCF production employment; and (c) cumulative RCF exposure. The best evidence to date indicates that pleural plaques are a marker of exposure only. Pleural plaques are not associated with pulmonary impairment. The pathogenesis of pleural plaques remains incompletely understood; however, the mechanism appears to be an inflammatory response caused by inhaled fibers.

TOXICOLOGY

A number of toxicological studies designed to identify any potential health effects from RCF exposure have been completed. In one study, conducted by the Research and Consulting Company, (Geneva, Switzerland), rats and hamsters were exposed to 30 mg/m³ (about 200 fibers/cc) of specially-prepared RCF for 6 hours/day, 5 days/week, for up to 24 months. In rats, a statistically significant increase in lung tumors was observed; two mesotheliomas (cancer of the pleural lining between the chest wall and lung) were also identified. Hamsters did not develop lung tumors; however, interstitial fibrosis and mesothelioma was found. Some, in the scientific community, have concluded that the “maximum tolerated dose” was exceeded and that significant particle contamination was a confounding issue; therefore, these study findings may not represent.

NOTE: Data are average results of test conducted under standard procedures and are subject to variation. Results should not be used for specification purposes.

The information, recommendations and opinions set forth herein are offered solely for your consideration, inquiry and verification, and are not, in part or total, to be construed as constituting a warrant or representation for which we assume legal responsibility. Nothing contained herein is to be interpreted as authorization to practice patented invention without a license.

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